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Replacing halogen and metal halide bulbs and fittings with LED has been the obvious thing to do for the past 15 years.  Well, let’s say 8 years (the promises have been there for 15 but they really haven’t stacked up).  

Most of what was said was true – the lamps used less power, required less maintenance and lasted ‘a lot longer’.  Unfortunately, the original claims of 50,000 hours seldom, if ever, proved to be true and many people got burned with sub-standard product that cost 5 times as much as traditional bulbs yet barely out lasted them.  

Thankfully, however, the technology improved, and we started to get nearer to the life spans we had been promised.  All these problems did cause people to be more sceptical of wild promises and slowed the progress in some sectors.  Governments then started offering incentives and kick-started a wave of replacements which really got the momentum going in the market.

One of the industries that has been lagging behind (for very good reasons) in all this progress is sport.  Sport fields and stadiums, tennis courts, horse racing tracks and many others have struggled to see the value when weighing up against the potential down-sides of early-life failures.  With a number of companies working on this problem for the past few years, we can finally say that LED has arrived for sports applications, as a credible and genuine alternative to metal halide.  

The key benefits are as follows:

Digital Control and Pay to Play

By incorporating digital lighting into your club you can increase the simplicity of another revenue stream – pay to play.  

Apps are available to work in with a number of lighting systems which allows users to book and pay for a court or pitch on-line and turns the lights on at a specific light level for a specific time.  

This gives total control to the club and needs no on-site management as it can be done completely remotely. Having this remote control gives you the option to open up availability to non-members for added revenue and attract potential new members.

Dimmable

With LED being ‘digital’ there is much more control over the amount of light you use. Different lighting levels can be set based on the requirements of the night i.e. training vs competition.  

The lighting requirements for a given sport e.g. football, are 100 lux for training and 250 lux for a match.  This means that for any time that match-lighting is not required, a huge saving is able to be made to the electricity usage.  

Whilst this was possible with metal halide systems, it meant turning off certain lights and keeping others on, resulting in uneven deterioration of the lighting. Digital dimming can even be done from a phone for maximum flexibility.

Reduces Electrical Usage

With certain (not all) modern LED sport fittings, energy consumption can be reduced by 40-50%.  This is a combination of high efficiency LED’s and drivers, but more importantly high efficiency optics.  

The optics control where the light goes and therefore is very important to overall ‘system efficiency’.  Many lights claim high lumen/watt ratios.  This is meaningless unless you have proved this with guaranteed lux levels on the ground. 

This factor, in conjunction with the dimmable feature, significantly reduces the overall power usage.

Reduces Maintenance

One of the huge advantages of LED modules is low maintenance. 

Typically, a metal halide lamp will deteriorate to 75% within 500 hours.  For a well-frequented club, this may be only a few months usage, resulting in either under-performing lights or high maintenance bills.  

The lamps themselves are not overly expensive, but often the required equipment (scissor lifts or booms) are very costly – especially in rural areas where they may have to be obtained from many kilometres away.  

By contrast, LED’s should operate at a high efficiency for 50 000 hours, only requiring occasional cleaning of the optics.  When assessing the costs, this needs to be factored in.

Instant On

Having the lights up to full power instantly removes the need for lengthy start up periods. LED lighting is on instantly and if there is a power failure, will re-start immediately once the power is back on. 

The added benefit to this is that players appreciate the convenience and get used to having uninterrupted play, rather than the frustration of lights turning off during a game and waiting 20 minutes for them to re-start.  

Ultimately this equates to improved turnouts at games, more willing pay-to-play participants, and overall a better image for the club.

So in summary, whilst LED has had a rocky start to their big-field career, we do believe they have finally arrived for good.  The value can be proved, the technology is stable and you can set your club apart, attract new members andreduce your running expenses – all by having digital lighting.

A Word of Warning….

These benefits are still only true if you have the right lighting partner.  Do your research and make sure that what you are getting does stack up as there are still plenty of old-technology LED systems out there.

If you’d like to talk to one of our expert lighting specialists for advice on upgrading from halide to LED, contact us at Legacy Sports Lighting for a detailed consultation.

There are a number of basic reasons for LED lights to fail but the primary issue is heat.  

Over-heating can be a result of a number of design and assembly issues but is still the cause of the majority of LED lamp failures – both in the fitting themselves and also the drivers.

LED Fittings

Everyone knows that LED’s need a heatsink which is generally incorporated into the basic design of the product.  

Going back 10-15 years this resulted in heavy, large and cumbersome products which seemed to be designed for military use compared with their light and flimsy metal halide cousins.  

As the technologies have improved the housings have reduced, become more streamlined and architectural.  However the fundamental issue has not disappeared – LED’s create a lot of heat and need to get rid of it.  

LED’s

Not all LED’s are created equal.  

In the past decade a handful of manufacturers have set themselves apart from the rest by consistently delivering high performance, tried and tested LED’s that have proved to last, based on LM80 and similar tests.  

Starting with a reliable LED is the cornerstone of long lasting lamps and cannot be over-emphasized.  

Many copycat chip designs have sprung up but this is not a step worth taking a short cut on.  If the LED is unreliable, almost nothing else matters – stick with one of the brand leaders.

PCB’s and Contact with the Housing

Unlike a halogen, which throws its heat forward, LED’s push their heat out the back, through the PC Board and then into the heat sink.  

This conductive path is very necessary to making the system work together and provides the first potential hotspot. 

The thickness and material of the PCB is part of (or should be part of!) an engineered design that considers heat dissipation from the get-go.  The LED’s are generating heat, the PCB is transporting the heat into the body (or heatsink) to be taken away.  If the PCB is not thick enough and doesn’t have enough heatsinking in its own right, hot spots can occur.  

The next stage is the contact between the PCB and the housing. Cheaper lamps economise on thermal paste, either not using the right grade, not enough, or worse still, not using any at all.  A microscopic gap between the PCB and potentially (slightly) uneven aluminium housing, can result in early failures.  Using a good grade of thermal grease or, better still, a graphite pad, makes a world of difference to the longevity of the LED module.  This is an unseen area of the lamp as far as the consumer is concerned.  

Consequently, many manufacturers economise here as the short-cuts are not clearly visible.  

Unfortunately, they are visible when the lamp stops working for no apparent reason.

Housing Design

The next aspect in the thermal design is the housing.  

Not only must there be enough aluminium to dissipate the heat, but it must be of a high quality and cast in a way that supports heat dissipation.  

There are a number of methods of molding the aluminium and each has cost vs efficiency differences.  Extrusion is common and is economical to produce, both for tooling and components, and due to the high molding pressure, is very efficient. However, because it is a linear extrusion the shape is 2 dimensional, greatly restricting the design options.  

Diecasting is a popular option to overcome this issue, but consequently is not as efficient for heatsinking because it is cast at a lower pressure.  

Cold forging is another option for efficiency, but often not used due to limitations on design and higher tooling costs.

Drivers

Many basic LED light fixture designs incorporate the LED driver into the design for convenience.  

However, the drivers themselves generate heat and are also adversely affected by heat.  Bolting them to a hot heatsink is about the worst treatment they can get and subsequently this causes premature failures.  The reason for this is that one of the components used on the PCB of the driver has a gel solution to make it function.  If this gel dries out, the driver fails.  

The answer to this issue is to keep the drivers cool, which requires either insulation or sufficient airflow during operation.

Solution

With temperature being the biggest issue, the obvious solution is to control the temperature.  

Many manufacturers choose to make their module underperform to prevent a heat build-up.  This can work but also make the modules bigger and heavier than they need to be. 

Our recommendation, if you are operating your lights for long periods of time or in a harsh environment, is to make sure the lights you are buying have some form of electronic temperature control.  

These devices vary in type, but the result should be that they effectively control the temperature of the module to less than 90 C. 

One of the most effective is a physical NTC (thermistor) which sensors the actual temperature and dims the lamp in order to maintain the temperature.  

This is a robust mechanism that is able to operate under any conditions.  

Other more electronic forms are also available which may be equally effective.  The main point is to make sure that there is some form of proven safe-guard against over-temperature – an LED’s worst enemy.

For more information on getting the best performing LED lights, send us an email or give us a call on +61 3 8566 6146 and chat to one of our friendly consultants.

The decade-long promise for LED has been ‘longer life and lower running expenses’. Whilst this has proved true in many industries, it certainly is not a given in sport applications.  

2kW metal halide fittings have been the industry standard for longer than anyone can remember. Loved by designers for the fantastic light distribution, hated by facilities managers who are forever having to hire a cherry-picker in order to change yellowing bulbs.  

LED certainly seemed like the answer until lighting designers complained about substandard light distribution, heavier fittings and uncertain lifespans. Unfortunately, they were right to be cynical as LED has certainly not achieved any notable success in the sport market until very recently.  

So, you are now going out to find the perfect replacement for your ageing 2kW Metal Halides. 

What do you look for and how do you know a ‘lemon’ if you see one?  

Sadly, this is not always obvious and manufacturers certainly don’t promote their weaknesses so here’s a few tips to keep you on the right side of your clubs treasurer and sports captain.

If Keeping your Old Poles, Ensure you Match Weight and Sail Area

Generally speaking, LED fittings are much heavier than Metal Halides.  

The traditional fittings are often big, but relatively light and so the poles were engineered accordingly.  Replacing 20kg lights with 30kg lights may not seem like a big deal, however, when multiplied by 6 or 8, the results can be disastrous, as some clubs can testify!  

Poles falling over due to weight overload is not uncommon and can be fatal.  

Sail area relates to wind resistance.  Many of the traditional fittings mounted flat or horizontal, giving a small sail area. 

Ideally find an LED that mounts horizontal too, as this removes another of the potential issues with overstressed poles when the wind gets up.

Check Out the Beam Pattern

For all their old age, many of the 2kW metal halide fittings (particularly Phillips MVP) have exceptional beam patterns and are really efficient.  

Do not assume that any LED fitting will be able to replace these old warriors easily!  

Get a lighting plan done by the supplier or wholesaler and make sure you will achieve ‘equal to/or better than’ results with the same or less kilowatts.  

Again, I cannot overstate, this is not a foregone conclusion and if you are basing your decision on energy savings, you may be disappointed. 

Get a ‘Guaranteed’ Lighting Plan

Many companies are willing to provide a lighting plan prior to purchase.  

Ensure that you get some performance guarantee to make sure the results are based on sound IES files.  

Many IES files are generated using optimum conditions and performance of the light and don’t accurately reflect the performance in the field.  

A relatively small error can result in really poor performance on the ground if all negative factors combine.  

In some cases council grants are subject to the facility conforming to national standards (i.e. European, Australian etc).  Non-compliance in this case could result in a grant not being given, or even withdrawn. 

Not only do you not have a compliant facility, but you have lost funding too.

Look Closely at Spill Lighting Control

Any aspect of metal halide lighting was good cut off and control of spill lighting.  

Many LED’s shine at 180 D and rely on the optic or reflector to control the beam.  This is good, provided the optic is good.  

A poor optic will put light where you don’t need it, but worse still, put light where you really don’t want it i.e. in the neighbour’s yard.  

The lighting plan should include spill light calculations so that you can verify that they comply with council requirements.

Make Sure the Lamp Mounts Horizontally

A number of the old metal halides had mastered horizontal mounting.  This reduces sail area as previously mentioned, as well as spill light, and is much better for neighbours and players alike.  

Lamps that mount at a 45-degree angle not only waste light, they cause real issues with lighting control.  

A well designed light should not need to be angled up by more than 15% off horizontal. If it does, you poles may not be high enough or the lamp itself may not be quite as good as claimed.

Conclusion

So, the summary conclusion is there are LED lights out there that can do what you need them to do, but make sure you’ve done the research as there is certainly more ways of getting it wrong than getting it right.  

Don’t ever assume that LED is better just because it’s LED.  Metal halides are great lights and proved very worthy competitors to their digital replacements.  

If you’d like to find out more on replacing metal halide lights with LED, send us an email or give us a call on +61 3 8566 6146 and chat to one of our friendly consultants.

There are many factors to consider when choosing the an upgrade for your sporting facility: Be it surfaces or stadium seating, there are a myriad number of options available & sports lighting is no exception.

So how does Legacy’s range of LED Sport Lighting measure up when compared to traditional metal halide lights?

1-For-1 Replacement of Metal Halide

The Legacy system has been purposely designed to offer direct one-for-one replacement for 2kW Metal Halide modules.  This not only is for the light output but weight and sail area too, ensuring existing poles can be used, avoiding expensive upgrades to poles and power.

Superior Definition

Whether you’re a small local outfit or a professional club, there are options from 70 to 90 CRI ensure you have the appropriate visibility and definition.

Whilst Metal Halide lamps have a good CRI when new, they start deteriorating within the first 100 hours of use and within 250 hours are only operating at 75% efficiency.

Unlike these traditional lighting systems, LED’s have maintain their performance over an extended period, typically 50000 hours.  This guarantees that the light is operating at a high level throughout the life of the fittings.

App-Based Control & Feedback

By utilising the Legacy app you can gain remote control of lighting levels or reports on power usage, helping you to optimise the use of the lights.

Other options include charging for usage outside of normal club hours and timers for remote settings.

40% Less Power Consumption

By replacing 2kW metal Halide fittings with 1.2kW LED modules, power consumption is reduced by 40% immediately.

Additionally, due to the rapid deterioration of MH lamps, savings of nearer 50% should be realised.

Alternately, if you’re looking to upgrade the amount of light on the field this can be done without upgrading your power usage.

90% Less Maintenance

One of the key long-term advantages of LED is that there is no required maintenance for 50000 hours, apart from occasional cleaning.  No bulbs to replace annually, no scissor lifts to hire, just high performance lighting all year round

Instant On

With LED lighting there is no warm up period but are instantly operating at full power.  If you have a power interruption, the lights will be back on the moment the electricity is flowing so there are no inconvenient waiting times.

If you’d like to find out more on how LED lighting can enhance your sporting facility, send us an email or give us a call on +61 3 8566 6146 and chat to one of our friendly consultants.

Ben, an earnest young project manager brings his new idea to the board meeting – replace our ridiculously outdated metal halides for new, singing-and-dancing LED’s.  ‘Everyone is doing it, the whole world is changing to digital LED – it must be the right thing to do!’ Thoroughly researched, he is confident of 100% buy-in from all.  The features are great, the benefits are blatantly obvious. Then, the boss asks the dreaded question ‘That’s all very well but what’s the return on investment (ROI)?’  Ben fumbles around restating the features and benefits for the fourth time.  Opinions are divided and another amazing project get scuttled before leaving the harbour.

The “ROI” question is perfectly fair to ask and not always easy to answer.  So what we’ve attempted to do is give a clear matrix of influencing factors in relation to replacing metal halides with LED lamps.  We have focused on replacing metal halide fittings on a one-for-one basis, although the calculation is still valid for new build, assuming you select an LED fitting that will allow you to use the same pole construction as you would with a metal halide fitting i.e. luminaires are the same size and weight.

The main and obvious influences on ROI are power consumption and maintenance costs.  However, a number of external factors also will impact a decision like this which are more emotional things which everyone will put a different value on.  These are all benefits we take for granted in our homes and businesses but at this early-ish stage of LED development can be easy to overlook in a sporting application when club funds are stretched.  These include carbon footprint responsibility, spill light control to have happier neighbours, the convenience of digital app based control and ‘instant on’.  Basically the convenience and usability we expect in the 21st century which is often hard to put a price on directly.

Carbon footprint responsibility

There may well be differing views on global warming and how this is impacting our planet and what sort of crises we are generating for future generations.  Whichever end of the scale we are at in this argument, saving electricity has to be a good thing.  In most countries electricity production is stretched and costs are only going to go one way.  Additionally many municipalities offer incentives to use more efficient devices, further enhancing the benefits.

Happier Neighbours

Spill light not only costs money in wasted energy but also makes for aggravated neighbours.  Having a pay-to-play system is good news for the club who can maximise their investment, but perhaps not such good news for those nearby who don’t like sleeping in simulated daylight.  Many LED systems offer excellent light control due to each LED having an optic.  This allows for very specific focus of the light to go just where it should, dramatically reducing the stray light.

App based control

Imagine your facilities manager being able to turn the lights off from his bed at 2am when the last rowdy players have forgotten to do so. Better still, set the app so that the lights turn off after a specified time, or when the key-holder leaves, or when the players’ credit has run out etc. etc.  In other words, digital lighting gives us exceptional control of how we manage our lighting to minimise running costs and maximise the clubs ROI.  By making pay-to-play so simple and controllable, clubs can rethink how they make the facility available 24/7, boosting attendances and fees without impacting on their pay-roll.  Additionally, being able to control the intensity of the lights allows you to have different levels of lighting for different sports or levels of play.  This again gives more control of your costs as you can dim the lights to pre-set levels if full power is not required.

Instant On

Have you ever been frustrated with how long your lights take to warm up?  Or worse still had a match in progress and the electricity has tripped, causing a 20 minute delay while the lights warm up to full power again?  A benefit of LED that is hard to put a value on is the way they power up in seconds.  Even with a soft start they are operating at full power in under 5 seconds.

Digital Convenience

Like with many things in our modern world there is a convenience about digital which is hard to put a price on.  Ever considered what life would be like without a smartphone? We now can’t even imagine how terrible this would be but smartphones have only been in existence since 2007. Once we have made the commitment to going digital the benefits compound and it becomes very difficult to image how we managed ‘in the old days’.

Conclusion

So, bearing in mind the somewhat ‘intangible’ benefits mentioned above, put your numbers into the ROI Calculator below and you’ll quickly be able to see how long the investment will take to pay off.

Tennis court lighting, like most things in life, vary dramatically depending on the type of usage and personal preferences.  In principle, the ball is small and moves fast.  This usually requires a higher level of lighting than, say, a football.  The important thing to bear in mind is that it is always cheaper to do the job right the first time than to have to redo it in 2 years’ time.  Other factors will include how close are your neighbours and how much do you want to spend.

Lighting levels

This would be the first consideration as everything else will be based on the lux levels required.  For basic play and just to have enough light to see the ball a minimum of 100 lux is required.  This would be suitable for a late night fun game, however, if you are more serious and using the court for training you should really be working to 250 lux.  This will give you sufficient light for higher speeds of play and would be where many good clubs operate their lighting levels.  At the next tier up, competition courts operate at 500 lux.  These lux levels allow for high speed play and would be suitable for any class of player.  Any light levels are achievable, it just depends on where you see your style of play in relation to the budget you set.  To go from 100 lux to 500 lux would require approximately 2.5 times the poles and light modules.

Along with the overall lighting level, uniformity, or evenness of the spread of light is equally important.  It is not sufficient for a designer to quote an average lux level as this could vary from 500 lux directly under the fittings, to 100 lux in centre court.  The average may be 250 but the useableness of the light will be hampered by being patchy and uneven.  You therefore need to ensure that the uniformity factor is round 0.4.

Light Control

In order to make sure your friendly neighbours stay friendly, check the lighting plan provided by the supplier to ensure there is no spill light at ground level.  Also ensure the lights mount horizontally.  This will tend to be the more specialised lights as many of the cheaper modules will mount at an angle.  Whilst these angled units are less expensive, they can cost a lot in relationships as the glare from these lights can be literally seen for miles.

Pole Height

For domestic courts this is usually best to be kept as low as possible to minimise glare and over-spill light.  Depending on the light fitting used and the lighting levels required a height of 6m to 8m is usually feasible.  For public areas poles up to 20m are used, particularly when lighting a number of courts from a restricted number of poles.  This height make uniformity easier as the light spreads naturally when given more distance.

To compensate for the lower poles it is often necessary to use more poles.  For instance if using 10-15m poles, 4 would be sufficient to get 250 lux and good coverage.  If 6-8m is ideal then 6 poles may be required to get the same results or 8-10 poles to achieve competition lux levels.

The main problem with metal halides was that when bulbs needed to be changed, the higher the poles the bigger the hassle. With LED’s having now come into their own in terms of reliability and longevity, keeping pole height down to make servicing easier is no longer an issue.

Remember that often these poles, although galvanised to resist rusting, can be powder coated or painted to suit your environment.  Black or white are common but other options are often available on request.

Pole installation

Lighting poles are now available virtually off-the-shelf from a number of reputable suppliers.  They conform to relevant regulations and the manufacturers can provide drawings and specifications to help aid a council planning submission.  The poles are mostly supplied with a complete installation kit including a frame structure which gets concreted into the ground.  This, along with the installation instructions, makes it simple and safe for any good contractor to install the poles.

Electrical requirements

The typical current draw for a tennis court will be from 2.4kW (less than a kettle to boil water) for achieving 100+ lux up to 6kW which would provide competition level lighting with 10 poles.  The modules typically are supplied with an LED driver which can be mounted at the base of the pole or may be integrated into the design of the lamp.  Whilst the wiring up and installation is simple, ensure that a qualified electrician does the installation and that the modules are compliant with local regulations.

Conclusion

This planning work will put you in good stead to have a lot of fun for many years to come.  A cautionary note would be to use this guide to cross check what you are told by contractors.  Sometimes things that are simpler, easier and cheaper for them may not be best for you in the long term.

Good luck and enjoy the game!

We often get asked the question ‘Can I replace metal halide bulbs with LED bulbs in the same fitting?’ Whilst this would be nice and convenient it is unfortunately not possible at present.  That is not to say it will never be possible.  As most of us over-30-year-olds can testify, things that were totally impossible are suddenly and surprisingly ubiquitous the next minute.  For those under 30 nothing is any longer regarded as impossible, so watch this space!

Although all lamps generate heat in some form or another, the way metal halide and other traditional forms of lighting work is very different to LED.  Metal halide lamps push their heat forward.  This means that they need a glass or high-temperature plastic cover to cope with the heat.  However, the body or frame holding the bulb itself can be light and thin, often mild steel or plastic as there is no heat coming out the back of the lamp.  By contrast LED’s generate a lot of heat but it flows out the back, with very little coming forward.  In this way a plastic lens can be used for the front, but requires an aluminium heatsink as the back part of the housing to help remove the heat build-up.  This simple contrast means that (for the moment) the way the 2 types of lamps operate is fundamentally too different to be able to make the change simply by replacing bulbs.

Whilst we are aware there are products on the market which claim to do this swap out, be very careful.  At this point a realistic wattage replacement is 1.2kW of LED for a 2kW of metal halide power.  As of mid-2018 this would be regarded as a highly efficient sports light.  This means that the heat generated is equivalent to 240 x 5W domestic lamps, but crammed into a light that is about 600 x 600mm.  If you were to further reduce this size to that of a 2kW bulb, it is technically, and practically, impossible to remove the heat.  As a build-up of heat would destroy the LED’s, this leaves the only other conclusion that it cannot therefore produce the right amount of energy. This is of course simple to prove.  Get lux readings of your existing lighting layout and then ask the supplier of the alternative bulbs to do the same.  If they don’t have the facility to produce lighting layouts it is very unlikely that the product will work.  If they can prove that it works then you know that science has again progressed and we need to do some catching up.

The response is often ‘Well it works at home!’  This is perfectly true and is only possible due to the low current draw of these lamps and, consequently, the low amounts of heat that will be generated.  The more that is expected out of a lamp in terms of light output, the more heat will be generated.  Domestic lamps are often only 3 or 5W but produce a good glow in their setting.  Compared to a high intensity lamp like a sports fitting, these domestic units are very large by comparison, giving a lot of surface area which also helps dissipate heat.  If a sports light was created that used domestic 5W bulbs it would likely measure more than about 2sqm.  Space in the ceiling of house is not really at a premium, hence light fittings don’t have to be very streamlined.  However, having a large and heavy light 25m in the air increases the cost and engineering challenges for the pole manufacturers.  Additionally, if clubs are wanting to replace metal halide fittings with LED, the modules have to be similar to the metal halides in dimensions and weight for the same reason.

The only viable solution currently is to have a module that is matched in size and weight as mentioned, but then also has optimised light output to compare with the metal halide.

So, proceed with caution if the option looks too simple and cheap.  As with most things in life, if it looks too good to be true, it may be just that!

A question we regularly get asked is ‘Do I need to replace all the lights at once or can I do it over time?’  The answer is definitely that if can be done in phased approach over time, but needs a touch more planning to make it successful.  Get it right and you’ll be everyone’s hero, get it wrong and no-one will remember to thank you for the money you’re saving them in the long run.

Legacy high powered LED lights have been designed to replace traditional metal halide fittings on a one-for-one basis.  This means that the weight and size have been optimised so that existing poles can be used, but also means that the beam pattern is very similar to what a standard narrow beam flood light would produce.  One of the key advantages therefore is that lights can be replaced as they fail, or as budgets permit, without causing big issues in the meanwhile.

Case Study

A city based recreational football ground had reasonable club attendance but only a small amount available annually for maintenance and repairs.  With replacements globes costing around $250-$300 each, the biggest expense was in the hiring of high lift equipment and the technicians time to do it.   The field had 4 poles with eight lamps on each.

The planning phase was the most important to ensure that all interested parties were getting what they needed:

The Players

Whatever decision was made it had to work all the time for the players.  Having a hotch-potch make-shift system was not going to cut it for players who were paying membership fees.  Being a city location ensured there were other clubs within easy reach if the facilities didn’t come up to scratch.

The Neighbours

The current metal halides, whilst old, were professionally designed and installed and the neighbours enjoyed glare-free lighting, being mounted horizontally.

The Treasurer

Whatever the solution the club had to pay for the installation and be able to live with the results.  Proving a reasonable return on investment (ROI) was important to get everyone on board with the increased capital requirement that new LED’s would require.  The fact that all expenses could be recouped within 10 years was enough to convince the money guys that it was a worthwhile investment.

The Facilities Team & Volunteers

With much of the work being done at the club by volunteers, using maintenance free lighting would free up the volunteers to do other tasks, or give them the day off!

With some targeted fund raising activity is was found that they could afford to replace the lamps on one pole each year, thereby taking 4 years to complete the project.

The facilities team used lighting simulations from 3 manufacturers to decide which lamp would be the best in the ‘phased approach’ by seeing which would give the best, most-even light distribution when used in conjunction with the old metal halides.  It was decided to replace one pole at a time and if lamps on other poles failed in the meanwhile, the working units from the swapped out modules were used until that poles turn came around.  In this way the expense was budgeted and easy to predict. Using a Return on Investment calculator it was estimated the pay-back period to be 10 years which gave the club confidence that they were making the right long-term decision.  This was over against the instinctive thought to rather just constantly carry on paying out a smaller amount annually for maintenance.

A 5 year, 50 000 hour warranty went a long way to convincing the board that the lamps would be for benefit of the club well into the future.  Delaying the decision to move to digital lighting only postpones the end date of having an efficient and effective lighting system, like which is not possible apart from LED.

So if you’re looking to do a phased approach ensure some key points:

1)      Will the light pattern of the new lamp blend with the old in terms of light distribution and colour temperature

2)      Can I replace my existing units one-for-one in terms of size and weight so that the current poles can be used?

3)      Have points 1 and 2 been backed up by an accurate simulated lighting plan and been compared to existing light levels?

Once you’ve gone through this whole exercise you will be far more likely of a successful change-over and more able to maximise the benefits into the future.

Good weather and an outdoor lifestyle has ensure that sport is a way of life in Australia.  

With a large number of facilities around the country it is usually not a far drive to the nearest club, whatever your sport of choice is.  Tennis, athletics, soccer, footy, cricket or equestrian – you name it and there is likely to be a club nearby.

However even with all the amenities available it is sometimes difficult to track down companies who service and maintain these facilities.  Whilst there are many companies willing to do the work you need to ensure they have the experience and expertise to keep your facility in peak performance.  Track surfaces, lighting, lighting poles and servicing and installation are some of the main areas that are not always easy to find the right company.

We have compiled a list of companies who we believe are at the top of their game.

Lighting Pole Manufacturers

Lighting poles are a critical part of the lighting design and need to be investigated thoroughly as making a mistake in the source of poles can be very expensive to rectify later.  Knowing what lights are to be used makes a big difference to what the poles may cost as every lighting manufacturer has different efficiencies and therefore different weight to output ratios.  A lighting plan should therefore be done first and then the poles should be designed. Most pole manufacturers’ offer a complete kit for DIY installation for smaller poles or would supervise installation for bigger projects.

Blue Sun Poles   
Contact Tony on 1300 412 438 
sales@bluesun.net.au

Interpole
Contact Stephan on 07 3041 1112
Stephan@interpole.com.au

Galvanised Poles Australia
Contact Eric on 1300 790 343 
eric@galvanisedpolesaustralia.com

Auspole Products
Contact Phil on 08 9417 1207 
philp@auspole.com.au

Electrical Installation & Maintenance

There are a number of players in this market, some being national and some regional.  It is important that you are comfortable with your selection as they are playing a vital role in your club.  Many clubs would have a resident electrician who would be able to offer their services. However if you don’t know that right person or need a higher level of expertise there are a number of specialist out there who are focused particularly on high power sport applications, most of which offer a national service with offices and technicians around the country.

These companies can provide a turn-key solution from lighting layout and lux plans, supply and installation of poles, connection and fitting:

CME Sports Lighting

Flood Lighting Australia

IWE Group

Lighting Supply

Be careful on this one.  There are a number of ‘generic’ lighting suppliers but very few specialists.  When looking at lighting there are a few things to bear in mind and, as a rule of thumb, price should be near the bottom of the list.  Key factors include:

  • What beam pattern do the lights produce i.e. round or asymmetric?
  • How many lights will be needed to get the desired lux levels?
  • Do they mount horizontally so as not to create glare for players and neighbours?
  • Can they be accommodated by existing poles or do we need new ones?
  • Do we have enough electrical supply?
  • What is the cost?
  • What CRI options are available?

Two well-known options are Phillips and Gerard Lighting, although there are a number of others who would be competitive and offer a good product.  They typically work through a network of designers and wholesalers whereas some of the alternatives offer a shorter chain, thereby getting closer to the source.

Sport Surfaces

Different companies specialise in different surfaces so once you know what you need you can identify your best partner.  Alternatively all the companies listed below have vast experience and will be able to recommend what would be best for your situation.

Polytan 
1800 663812

Regupol Australia
02 4624 0050

Premier Sports & Leisure
1300 552 882

William Loud
03 9792 0622

ABS Sportsfields
1300 66 36 35

Doing a major upgrade on your club or facility is a big investment and mistakes will have to be endured for many years.  Spend extra time doing the research up-front and we can guarantee that you will save a lot of time and money into the future.

Please note these companies have no affiliation with Legacy Lighting and we have provided their details for convenience when sourcing these types of products and services.

 

Getting enough light on the ground without bothering the neighbours is a great start to a good game of evening football.  When evaluating what will, or won’t, work there is a number of parameters that will affect the results.  Lumens and Lux are 2 of the most common to be looked into so let’s explain a bit more about both terms and then the answer becomes more clear.

Lumens is a measurement of the volume of light being emitted by the lamp.  This is controlled by how the manufacturer of the LED chip (Cree, Lumiled etc.) has designed it and the value will vary depending on how much current is put through it.  For instance, a 5W chip operating at 5W may produce 90 lumens/watt.  That is, for every watt of power put in, it will generate 90 lumens out.  However, if you run the same LED at 3W you will get a big increase in the efficiency and generate perhaps 120 lumens/watt.  The lamp manufacturer therefore specifies a gross lumens value in two ways – raw lumens and effective lumens.  The raw lumens is what the LED manufacturer has put as the value at a given temperature and wattage.  This does not take into account the lamp as a system and doesn’t reflect any calculation for losses from optics, temperature etc.  The effective lumens is what is calculated once the lamp has been built into a system.  This is tested over a period of hours and so allows the lamp time to heat up and is testing the actual light output rather than the theoretical light produced in a laboratory by the LED itself.  If the lighting manufacturer doesn’t specify if the values stated are raw or effective, you can safely assume they are raw.  Losses from raw to effective may be as much as 30% and is specific to the system i.e. cannot be estimated without knowing more details about the lamp as a whole.

Lux, on the other hand is a practical, field measurement of real light on the ground or at a specified height.  This test can be done physically or simulated using software and the IES (digital light pattern) file. Once the lamps have been set up on their poles (or simulated) and the field is illuminated, then you can measure the actual light on the ground.  This takes into account the same losses as the effective lumens test but also shows how the light is controlled.  This is very important for big-field sports like football, cricket, baseball and rugby.  Having a huge mass of bright light that only shines 50m isn’t very helpful on a rugby field.  Additionally, the mass of light tends to have a lot of stray light which can tend to annoy spectators and neighbours.

So, whilst you have to have the right lumen values being emitted from the lamp, the way it is controlled is of utmost importance.  Just because a light has high power and lots of lumens doesn’t mean the light will go where you want it to go.  A proper lighting plan is therefore essential.  If you are not sure what lighting levels you need there are a number of sources of this info – a handy quick reference being is the Legacy guide but there are numerous more detailed sources available.  Once you know what the standard is, check out your lighting levels with a lux meter.  Again there are some helpful app downloads to give you an idea of where your illumination is up to.  If this is sufficient, use it as the base for your design.  If it isn’t sufficient, work with the lighting guidelines and the designer to come up with a system that works.

It’s a good idea to get a couple of lighting companies so you can compare the lighting plans from different manufacturers.  Once done you should be well on the way to making a better, more informed decision, achieving efficiency and low maintenance for many years to come.